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Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine

Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd
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Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine

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Brand Name : Co-effort

Model Number : GD180

Certification : CO,CE,FORM A, FORM E

Place of Origin : China

MOQ : 1 set

Price : USD 50000/set

Payment Terms : T/T

Supply Ability : 10 sets for 75 working days

Delivery Time : 75 working days

Packaging Details : Plastic Film and Wooden Case

Profile : Two and Three Waves

Roll Forming Speed : Max. 15m/min

Roller Material : Cr12Mov

Cutting : Hydraulic

Cutting Blade Material : Cr12

Forming Stations : 18 Stations

Machine Color : Blue or as your requirements

Driven Method : Gearbox with shafts

Material : Blank or Painted

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Fully Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine

Brief Introduction

This machine is a special forming equipment for the production of highway guide rail. The machine adopts cold roll forming, punching, automatic stacking, industrial automatic control system and precision processing technology, which can realize automatic operation of uncoiling, forming, sizing, stacking, etc. One shift per month can produce 600 tons (maximum).

Main Technical Configuration Parameters

Remark: below parameters are standard, we can design and make some change exactly according to your requirements.

No Items Technical Parameters
1 Decoiler Width of Sheet metal ≤500mm;
Thickness of Material ≤3.5m;
Inner Diameter of Coil ф480-520 mm(according to customer’s requirements)
Outer Diameter of Coil φ1500mm;Loading Weight:≤5T
Form of pressing material Pneumatic press arm
Brake Air brake
Tightening Way Hydraulic
Hydraulic Power 3KW
2 Leveling Machine Width of Sheet metal ≤500mm;
Thickness of Material ≤3.5m;
Leveling Rollers 11 Rollers
Leveling Way 5 rollers are upper, 6 rollers are lower
Power Non-power
3 Hydraulic Punching Device Thickness of Material ≤3.5mm;
Number of stamping dies 2 groups
Power way Hydraulic
Adjustment way Manual
Power of Hydraulic Station 15KW
4

Roll Forming

Device

Forming Station 18 Stations
Driven Gear Boxes
Gear Boxes Gear material is 20CrMnTi. It is an arc bevel gear box, and the box body is high strength welded.
Forming Frames Cast steel high strength gantry horizontal frame. The slider mould is adjusted by digital display.
Pitches of Passes 650mm
Max. Width of Strip 500mm
Max. Thickness of Strip 3.5mm
Roller Shafts Φ90mm, 42CrMo quenching and tempering treatment
Roller Material Cr12, quenching treatment, Hardness is about HRC60°
Main Motor Power 30KW*2
Roller Cooling System 1 set, combined spray and overflow pool
Turk Head 2 set
5 Cutting Device Cutting Way Punching shear
Cutting Accuracy Length Encoder Control Full Length±2MM
Power of Hydraulic Station 11 KW
6 Discharging rack Manual blanking structure Roller type
Motor Power 2.2KW
7 Automatic Stacker Blanking structure The automatic stacking adopts gantry frame structure. After the counter counts a certain number, the products are moved manually.
Trolley Selection
8 Control System

Usage and Characteristics

The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication.There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety.

3. There is a manual operation panel next to the operator to facilitate the operation of the workers.

No Items Technical Requirements
1 Equipment Floor Area 24×2×2(L×W×H)M
2 Feeding Direction From Right to Left
3 Voltage 380V, 50Hz, 3 Phase

1 Material of Strip Q235
2 Width of Strip ≤500mm
3 Thickness of Strip ≤3.5mm
4 Length ≤5m
5 Speed of Rolling 5m~15m/min
6 Total capacity of equipment Around 95KW

Electric Elements Brand

No Items Brand
1 PLC Delta
2 HMI WEINVIEW
3 Electric Elements Schneider or Delixi
4 Bearing HRB, WZS or LYC
5 Main Motor Wannan motor
6 Servo Motor Delta

Working Process of Highway Guardrail Roll Forming Machine

De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output

Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine

Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos

Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine


Product Tags:

guard rail roll forming machine

      

highway guardrail making machine

      
China Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine wholesale

Automatic Metal Sheet Two Three Fence Waves Highway Guardrail Roll Forming Machine Images

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